OSBLOCK™ – CHANGING HOUSING ONE BLOCK AT A TIME

OSBLOCK™ 101

Doors and windows.

Before we begin

What you need to know
The OSBLOCK™ system greatly simplifies the installation of doors and windows.

Every block measures 11′ 3/4” of height so the OSBLOCK™ row will adjust to the standard height of doors and windows (84” at the top).

Doors and windows openings chart

Consult the chart below to find the best  fit for your windows and avoid cutting the OSBLOCK™ on the horizontal to fit your frames.

Total opening height
5'-9''
4'-9 1/4''
3'-9 1/2''
1'-10''
10 1/4''
Windows height
5'-8''
4'-8 1/4''
3'-8 1/2''
1'-9''
9 1/4''
Maximum width
7'-0''
7'-0''
7'-0''
7'-0''
7'-0''

* 6’ft. and over openings will require a 2 X 6 vertical jamb to support the lintel.

7ft. and less

Use the OSBLOCK™ as lintel

7ft. and over

Use a LVL beam as lintel

Fit the block

Cut the horizontal tenon inside the opening.

Vertical jamb

If the opening is over 6ft., install a 2″ x 6″ vertical piece to reinforce the structure.

Close to a corner

For doors or windows installed less than 12” from a corner of the construction, we recommend traditional blowing (piece of wood and insulation).

Using a lvl beam?

Enlarge the mortise

Remove about 1/8’’ on each side of the mortise with your saw.

Build a beam

Place the first LVL at the bottom of the mortise. Then screw and glue the other 2 LVLs on each side of the first to make a solid beam. Insulate it with 2” thick foam to give the same finish as your OSBLOCK™ wall.

Previous step

Erect the walls

Erect the walls

Erect the walls.Insert the Easy-lock clips underneath the OSBLOCK™Insulate inside the rail using urethane.Insulate inside the side mortise as well.Insert the OSBLOCK™ length in the rail.Lock the block in place with a 1/4 rotation using the OSBLOCK™ keyCut the tenon...

Next step

Final steps

Final steps

Final steps.Once your walls are erected, doors and windows openings made and your ending rail fixed, you need to make sure the structure is sealed using urethane. Pay a special attention to the corner joints.A strip of rigid insulation must be installed at the bottom...